3.8 DECLARATION OF INSPECTION AND INSPECTION CHECKLIST
Preparations for the transfer of oil cargo from a shore terminal to
a tanker include a significant number of detailed operations and inspections.
To ensure that all necessary preparations have been completed, a written
procedure and checklist must be in place and fully utilised by both
shore and ship staff. When all preparations are complete, a 'declaration
of inspection' can be completed by both parties to document the preparation
and indicate the agreement to begin the transfer of cargo.
3.8.1 Pre-loading inspection checklist
Each tanker should have a cargo transfer preparations checklist made
up for the procedures and checks which must be completed prior to cargo
transfer operations, including the preparations which are peculiar to
that vessel only. This list will be more exhaustive and detailed than
the listing contained in most mandated pre-transfer checklists of declarations.
More detail is required on the ship's list because of the number of
detail items which must be checked to address the general requirements
listed on a statutory list.
Many precautions will be common to all tankers preparing to load cargo.
The following are some basic checklist items which should be performed
on all tankers:
1 Adequate mooring arrangements
Should include condition of the wires/ropes and winches; the number
of wires/ropes used must satisfy the conditions of the berth and the
anticipated weather and tidal current conditions. Additional or supplemental
mooring lines should be ready on deck in case conditions require more
mooring lines to be put ashore.
A good mooring arrangement requires adequate breast and spring lines
which must be maintained tight at all times to hold the vessel securely
against the berth fendering. Breast lines should be oriented as close
to 90° as possible to the ship's longitudinal centreline.
Automatic tension winches should not be used once the vessel is fully
moored in position.
A procedure for making an emergency departure from the berth should
be in place and agreed with the shore terminal.
2 Emergency towing
Towing-off wires should be made up on bitts at the offshore quarter
and bow. The wires should be hung to the water's edge, stopped off with
light line and laid out on the deck so that a tug can pull them to full
extension without entanglement.
3 Safe access
Safe access to the shore may he provided by the ship's gangway or accommodation
ladder, or by a shore gangway or gangway-platform combination.
The means of access must be properly lighted at night, fitted with a
safety net, non-skid treads and proper handrails. It must be kept clean
and free of oil or grease.
Careful tending of the means of access is essential. Changes in the
level of the vessel relative to the dock can quickly damage or destroy
any gangway or ladder which becomes jammed or caught.
If access to the ship is not controlled by a shore gate watchman, then
a continuous gangway watch must be maintained by the ship's crew at
the head of the gangway. All persons arriving at the vessel must be
challenged regarding their business, asked for identification and required
to sign a visitors log. Persons with no reason to be aboard must be
refused access to the ship. The ship's offshore side should be periodically
checked for unauthorised craft.
A copy of the ship's fire-fighting plan must be kept in a red, watertight
container near the top of the means of access.
4 Vessel repairs
Unless approval is otherwise granted, the ship must maintain its ability
to move under its own power. If critical engine components must be disabled
for repair while alongside, prior approval of the harbour master or
terminal manager is required. Any engine trials following repairs must
have the written permission of the Port Authority and all conditions
of the permission must be observed, including:
Written advice to vessels berthed ahead and astern that trials are to
take place.
Additional mooring lines run ashore and all lines properly tensioned.
Propeller area verified clear of small craft and debris.
Master on the bridge.
Normal mooring crews fore and aft.
A means of immediately stopping the engine is available.
5 Supervision
Continuous, vigilant, pro-active supervision of the ship's loading operation
is required. The moorings, cargo deck and cargo control equipment must
be constantly attended with the objective of preventing any hazardous
situation from developing. Personnel must be sufficiently rested, informed,
trained and experienced to deal with any situations which arise. Effective
communications between ship and shore are essential.
6 Communications
Communications between ship and shore must be reliable, immediately
available at all times and operational to conduct cargo transfer. Interruption
or loss of communications is cause for stopping cargo transfer until
they are restored. VHF or UHF portable radiotelephones are the most
effective means of communication. The calling station must always clearly
identify itself and the station it is calling. 'Ship to dock' does not
correctly identify a call by the tanker Neverspill to Berth
17.
7 Transfer procedures
These must be reviewed in detail. A copy of the ship's loading plan
should be provided to the shore terminal. Details of shore lines, pumps
and tanks to be used, loading rates for each cargo grade, loading temperatures,
loading sequences (for multiple-grade cargoes), static electricity precautions,
shore standby time required before shutting down, topping-off rates
and sampling procedures should be discussed and agreed.
The ship should have a list of its important cargo operations particulars
prepared and a copy provided to the terminal.
8 Emergency shutdown procedure
This must be discussed and agreed. The emergency stop may be an electrical
switch at the end of a cable, which is placed on board so that the deck
watch can stop the loading simply by pushing the button.
If portable radios are to be used as the primary means of emergency
shutdown, then a second radio set must be provided as a backup.
9 Fire-fighting equipment
Fire fighting equipment must be ready for immediate use. Fire/foam monitors
should be pre-positioned in the direction where they are most likely
to be needed: the cargo manifold and pumproom areas. Portable fire extinguishers
should be positioned near the manifold. Hoses should be led out and
fitted to the hydrants at selected locations on the main deck. If possible,
the fire pump should be run continuously while loading (discharging
through the hawse pipe wash-down system) so that fire water is immediately
available when any hydrant or monitor valve is opened.
Verify that the fixed foam system is fully operational, including:
Foam tank is filled to capacity.
Isolating valves are checked for free operation.
One portable foam applicator (with eductor and two cans of foam), is
connected to a hose upwind and nine meters distant from the manifold.
Verify the location and availability of both the shore and ship international
ship/shore connection flanges.
10 Cargo hoses/arms
These must be properly connected and supported. Verify that cargo manifolds
are drained before removing the blanks to connect the shore hoses/arms.
The operating envelope of loading arms must be discussed and any draft/freeboard
restrictions resulting agreed. The chief officer should inspect hoses/arms
for condition and reject any which appear to be damaged or otherwise
unserviceable.
Hoses should be stencilled with an installation date or a latest test
date. If the hoses are not stencilled, or the test date is more than
one year old, they should be challenged by the ship's officers. The
shore terminal representative should be asked to produce the appropriate
hose manufacture or test certificates before the hoses are accepted
for use.
11 Scuppers
On the cargo deck and poop deck, scuppers must be effectively plugged
and the tightness of the plugs verified before loading begins. In addition,
an arrangement must be put in place to:
Remove any accumulation of rain water from the deck without permitting
oil to flow overboard.
Transfer any oil spillage from the natural accumulation point(s) on
the deck to a safe holding area, without exposing crew members to direct
oil contact.
The best way to prepare for removal of water or oil accumulations
is to set up air operated pumps, such as diaphragm pumps, with suction
hoses at the accumulation points, discharge hoses led to a slop tank
and compressed air hoses rigged such that the pump can be
started at a compressed air supply connection distant from the suction
hose. (See section 3.31.1).
Troughs under all ship and dock manifolds should be empty and prepared
to receive any spillage (covers removed), before loading begins. Rig
up a suction line and pump to empty the manifold trough.
Any accumulation in the dock trough limits the capacity of that catchment
to receive spillage/drainage for the ship following an incident. The
dock trough should be checked by the ship's officer in charge before
loading. If the trough is not empty, ask that it be pumped out before
loading begins.
12 Unused connections blanked
Unused connections blanked on all manifolds. Each blank must be fitted
with a gasket and fully fastened with proper size stud bolts made tight
in every hole. This requirement includes all bunker and cargo connections.
13 Sea chest and overboard valves
Sea chest and overboard valves must be closed and lashed when not in
use to discharge ballast. All overboard and sea valves not used in the
loading port should be closed and sealed with a numbered seal, the number
being recorded on the declaration of inspection and in the logbook.
When ballast discharge is complete and the last sea valves closed, they
also should be sealed and the seal number recorded along with the time
of sealing.
14 Cargo, bunker and ballast tank openings
These must be closed gastight before loading commences. Only the vent
lines to be used for venting the displaced tank atmospheres should be
open. The suitable condition of flame screens or arrestors in the vent
lines should be confirmed. On inerted ships, only closed gauging and
sampling points should be used. On non-inerted ships, ullaging points
may be opened for short periods to take necessary measurements or samples
and closed immediately after. While ullage ports are open, clean, well-fitting
flame screens must be in place whenever the tank is not being actively
gauged or sampled.
15 Cargo tank venting
Cargo tank venting arrangements must be described to the shore terminal
representatives and their agreement received for the intended procedure.
If closed-loading procedures are required, these must be observed. If
vapour return equipment is in use at the terminal, the ship may be required
to have vapour return lines to load at the facility.
16 Approved hand lights
Approved hand lights bearing an embossed hazardous atmosphere certification
issued by a competent authority are the only type of hand light approved
for use on tankers.
17 Portable UHF/VHF transceivers
These must be intrinsically safe and operate on the internationally
agreed frequency bands only. The intrinsically safe certification of
such units is void if they are damaged or modified.
18 Ship's radio transmitters and radars
Transmitters must be turned off for the duration of the loading operation
except correctly installed VHF radios operating at 1 watt or less of
radiated power. The ship's main antennas must be grounded. The radars
should not be operated until thirty minutes after all loading has been
completed. If radios must be tested for periodic (regulatory), inspection
in the loading port, then a dummy antenna must be used or testing scheduled
for times when cargo is not being loaded. A work permit should be prepared
for radio tests in port.
Repairs to the radar scanner, closed circuit television system, satellite
antenna, or other electronic devices on any deck should only be preformed
with external power circuits locked out until all cargo operations are
completed.
19 Electrical equipment
On deck and in the pumproom electrical equipment should be sighted with
particular attention to the condition of explosion-proof enclosures,
conduit joints and filling, evidence of stresses, fractures, heating,
or chaffage. Any defects should be repaired before loading begins, or
else the circuit isolated at the source while loading. Portable or temporary
cables must be routed outside of the ship's hazardous zones, including
the telephone cable. The only exception should be the emergency shut
down button, which must be rated as intrinsically safe or explosion
proof and may be located near the loading manifold.
20 Weather/exterior accommodation doors
Weather/exterior accommodation doors must be closed and dogged. One
door on the windward side of the accommodation and above the main deck,
should be dedicated for access to the accommodation and all other doors
indicated to remain closed throughout the loading. Doors must not be
locked!
All accommodation windows/ports must be closed while loading.
21 Air conditioning
Air conditioning intakes which could entrain concentrated cargo vapours
and portable/window-type air conditioning units must be secured while
loading. Window type units must be disconnected from power and adjusted
to the recirculate setting. Central air conditioning intake should be
fitted with a central gas detection and shut-down system if they are
located where hydrocarbon vapours may accumulate and they must remain
in use during loading.
22 Designated smoking areas
These must be identified by the master, communicated to the crew and
shore personnel and rigidly enforced. Designated smoking areas should
be internal compartments with no direct access to an external port or
door. Smoking is prohibited in all other areas of the ship and berth.
23 Galley fires
These should not be the open type. Galleys with open type fires must
be arranged or equipped so that flammable gas cannot enter or accumulate
in the galley. Verify that all galley fire extinguishers are fully charged
and ready for immediate use.
24 Hot work permits
Hot work permits must be withdrawn or cancelled while loading. No hot
work repairs should be conducted in any part of the ship until thirty
minutes after loading is completed and then only with the permission
of the terminal management. No other naked lights/flames may be used
on board except in designated smoking areas.
25 An emergency escape plan
An emergency escape plan for the crew should be in place and have been
rehearsed. An aft lifeboat swung out and ready for immediate use should
be included in the plan. If the vessel has an accommodation protection
deluge system, the valve for the system should be opened while loading,
if the fire main is not pressurised.
26 Sufficient crew
Sufficient crew must be on board the ship at all times to deal effectively
with any situation which may arise during the loading operation. It
is the master's responsibility to see that the manning requirements
of the certifying authority are met.
27 Loading connection insulation
This must must be verified before hoses/arms are connected. If shore
cannot demonstrate that the hose strings contain an insulating flange,
then a non-conductive hose section must be used in each string. If there
is any question about the effectiveness of insulating flanges, the vessel
officer in charge must request a test of the insulating flange resistance.
The measured resistance should not be less than 25,000 ohms.
28 Pumproom ventilation
This must be established before loading begins and maintained throughout
the loading. The pumproom should be inspected hourly for leakage even
though pumproom cargo lines are not being used for loading.
29 Warning signals
Unless alternative signals are required by local authorities, a vessel
handling petroleum cargo at a berth must display;
By day, the Bravo flag of the international code of signals. By night,
an all-around red light, visible for at least two miles, positioned
so as to show over as large an arc of the horizon as possible and located
so that it cannot be mistaken for any other navigation light.
30 Manifold drip troughs
Manifold troughs must be uncovered and prepared for pumping out in case
of significant leakage from the hose/arm connection.
31 Additional measures
The following measures are examples of precautions which can be added
to the checklist of a company or vessel:
Are the manifold pressure gauges or the gauge fittings fully secured?
Are the loading drop valves open and deck line block valves closed?
Are the emergency stop procedures established and understood?
Is the ship's spill control plan understood by the watch officer and
his personnel?
Is the procedure for controlling the flow on completion of loading fully
understood?
Are cargo tank changeover procedures understood?
Are the valve indicators accurate?
Are the tank level gauges accurate?
Are the engine room bilge discharge valves closed and sealed?
Are engine room personnel aware of the local air pollution regulations?
Is a material safety data sheet posted for all grades of cargo and fuel
to be loaded?
3.8.2 Declaration of inspection
When all items on the vessel's pre-loading inspection checklist have
been completed, the officer in charge completes the declaration of inspection'
(DOI), or other corresponding document. Both the inspection and the
declaration must be diligently completed. If an incident occurs and
the following investigation reveals that necessary inspection items
were not completed, the responsible officer's license is as good as
confetti!
The declaration of inspection is completed in the form prescribed by
the owners, or by the regulatory authority having cognisance over the
loading terminal.
In some jurisdictions the declaration of inspection must be signed again
by each person who assumes responsibility for the cargo loading operation.
If an incident occurs, the authorities consider the person whose signature
is last on the list to be the person responsible for the transfer. Each
cargo officer should therefore ensure that his relief signs the DOI
when he turns over the cargo watch duties.
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